Applications

What CM Solutions US repairs and protects

77 repair and protection applications across eleven capabilities. Start with the work below, or see the full list.

The CM Solutions US approach

Why these repairs hold

Every application below is engineered repair, not a patch. We prepare the surface, rebuild or line it, and hand it back ready for service.

Cold-appliedNo hot work, no permits, no isolation in most cases.
In service, on turnaroundRepaired in place, on your outage schedule.
Machinable to specRebuilt and finished to the original tolerances.
24-hour on-callEmergency response for urgent failures.
Factory-trainedCertified Belzona applicators on every job.
Built for the serviceThe system is matched to the conditions it sees.
Everything we do

The full applications list

All 77 applications, grouped by capability.

Worn, corroded, and damaged metal rebuilt to working dimensions in place, without replacement lead times.

Compressor, engine and gearbox casing repair

CM Solutions US rebuilds bores and split lines cold and machines them flat. The housing returns to service inside the same outage rather than the OEM lead time.

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Crack and hole repair on casings and equipment

CM Solutions US cold-bonds the structural repair and machines it back to dimension. The fix qualifies as non-welded repair under the relevant inspection codes.

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General metal-loss rebuilding composites

CM Solutions US rebuilds pitted and wasted surfaces with cold-cure metal composites, then machines them to the original tolerance. No heat-affected zone.

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Heat exchanger, tube sheet and water box repair

CM Solutions US rebuilds and electrically isolates the joint with ceramic-filled epoxies inside the turnaround window. No hot work, and the bundle returns to service in days.

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On-site flange face and nozzle insert repair

CM Solutions US rebuilds the face against the mating flange using a release agent, so the repaired surface mirrors it exactly. The spool stays in the line.

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Plain bearing, bushing and bearing-housing repair

CM Solutions US rebuilds bearing bores and retainer surfaces and re-chocks the housing to alignment. The bearing seats to spec without OEM shop rework.

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Pump impeller and casing rebuilding

CM Solutions US rebuilds vane geometry and casing wear areas, then applies a smooth coating to restore the hydraulic profile. Efficiency returns without rebalancing for weld heat.

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Rotating equipment repair and efficiency restoration

CM Solutions US rebuilds the worn surfaces and overcoats with an erosion-corrosion-resistant layer. The unit recommissions on its design curve during the same outage.

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Structural metal bonding and component casting

CM Solutions US bonds metal to metal cold and casts replacement parts, gasket seals and support pads to the actual mating surface. No molds, no hot work.

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Valve body restoration

CM Solutions US rebuilds eroded body cavities and bonnet faces cold, then overcoats with an erosion-resistant layer. The valve is restored without cutting it out for welding.

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Worn shaft, journal and keyway rebuilding

CM Solutions US rebuilds journals and keyways cold, then machines back to the specified diameter. No arc-weld heat distortion on slender rotors.

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Long-term barrier and immersion coatings for metal in corrosive, immersed, buried, and splash-zone service.

Atmospheric corrosion protection

CM Solutions US coats exposed metal on new and in-service equipment with a barrier system rated for atmospheric exposure. The asset gains long-term protection without a return trip to the shop.

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External pipework and tank corrosion protection

CM Solutions US prepares the steel and applies a cold-cure protective coating over pipes, girth welds, valves, and tank surfaces. The facility keeps the line in service and resets the corrosion clock.

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Handrail anchor and fixture re-bonding

CM Solutions US re-bonds the post or fixture with a cold-cure structural adhesive and re-chocks the foot into a re-set socket. The rail returns to service with no hot-work permit or post replacement.

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HVAC duct and surface corrosion protection

CM Solutions US coats metallic and masonry duct surfaces with a room-temperature system that resists chemical and bacterial attack. Work runs during scheduled HVAC maintenance with no duct replacement.

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Splash-zone, immersed, and underwater corrosion protection

CM Solutions US applies surface-tolerant coatings to wet, splash-zone, and underwater steel without drying the substrate. Marine and offshore structures stay protected through the immersion cycle.

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Structural steel and handrail corrosion protection

CM Solutions US blast-cleans the steel and applies a zinc-rich barrier coating to beams, handrails, supports, and electrical structures. The structure stays in service and the recoat interval extends.

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Surfaces protected against high-velocity particulate, slurry, and impact wear so equipment lasts longer between rebuilds.

Anti-cavitation and turbine coatings

CM Solutions US lines cavitation-prone surfaces with a cold-applied elastomer that absorbs the implosion energy. Work completes in the existing outage or dry-dock window without weld rework.

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Chute, hopper and transfer-point abrasion lining

CM Solutions US lines these surfaces with cold-applied ceramic-filled coatings sized to the particle and flow. The lining recoats in the maintenance window and extends plate life.

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Cyclone and separator erosion protection

CM Solutions US lines worn cyclone and separator interiors with cold-applied erosion-resistant ceramic coatings. The vessel returns to service during the outage with no new plate welded in.

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Erosion-corrosion resistant equipment coatings

CM Solutions US coats the affected surfaces with ceramic-filled coatings rated for the combined erosion and chemical load. Both failure modes are held back in one cold-applied recoat.

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Fan blade and deflector erosion protection

CM Solutions US rebuilds eroded blade edges and overcoats them with an erosion-resistant ceramic layer, restoring the aerodynamic profile without heat stress on the blade root.

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Slurry pump and impeller wear protection

CM Solutions US rebuilds eroded vane and casing geometry and overcoats it with an erosion-resistant ceramic layer. The unit returns to its rated profile with no weld distortion.

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Wear plate and bar protection

CM Solutions US rebuilds worn wear plates and beds them to full bearing on their backing with cold-cure compounds. Plates carry load evenly and last longer between changeouts.

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Live-leak sealing and engineered composite wrap repair of pipe and equipment, in service, without hot work.

Composite repair of pipe bends, tees, and elbows

CM Solutions US lines and wraps the contoured fitting with a composite system that follows its geometry. The fitting returns to service without cutting and re-welding the spool.

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Engineered composite pipe wrap repair

CM Solutions US applies an engineered resin and fiber composite wrap while the line stays online, qualified to ISO 24817 and ASME PCC-2. The pipe recovers its design pressure rating.

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Flange encapsulation and sealing

CM Solutions US encapsulates the flange in a cold-cure compound that seals the joint and protects the bolting. The leak stops and the assembly stays free for future disassembly.

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Live leak sealing

CM Solutions US seals the live leak cold while the line stays pressurized, then overwraps for a permanent fix. Production continues with no hot work or product evacuation.

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Oil and transformer leak sealing

CM Solutions US seals the leak with an oil-tolerant compound that cures directly onto oil-wet steel. The repair is done in place with no draining.

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Pipe and tank leak sealing

CM Solutions US rebuilds the corroded wall and seals defects with cold-cure compounds that bond to damp, contaminated surfaces. The line returns to service without welding.

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SF6 gas leak sealing

CM Solutions US seals the leak path cold while the gear stays in service. The leak stops without evacuating the SF6 or scheduling an outage.

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Concrete and masonry rebuilt and protected, plus chemical-resistant floors, bunds, and containment substrates.

Acid-retaining walls, drains, and channels

CM Solutions US lines acid-retaining walls, drains, and channels with a chemical-resistant system over prepared concrete. The structure holds the acid stream without breaking out the slab.

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Chemical-resistant industrial floors

CM Solutions US lays a chemical-resistant floor system over prepared concrete or steel. It withstands the worst-case spill chemistry and the forklift and impact load on top.

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Concrete and masonry repair and resurfacing

CM Solutions US rebuilds and resurfaces damaged concrete cold, from crack patching to bulk-fill deep repair. The facility keeps its structure without breaking out and recasting it.

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Elevator pit concrete rebuild and sealing

CM Solutions US rebuilds the spalled pit floor and walls, then seals them with a chemical-resistant lining. The elevator returns to service inside a maintenance day.

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Expansion and building joint sealing

CM Solutions US reseals expansion and building joints with a flexible compound that bonds to concrete, stone, and brick. The seal flexes with the joint and reopens to traffic the same shift.

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Exterior slab and sidewalk repair

CM Solutions US repairs exterior slabs, sidewalks, and infrastructure surfaces with a weather-durable composite that bonds to damp concrete. The walkway reopens within hours.

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Potable-water concrete repair

CM Solutions US repairs and coats potable-water concrete with certified materials approved for drinking-water contact. The tank or channel returns to service inside the utility's planned outage.

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Rebar protection in concrete repair

CM Solutions US cleans exposed rebar and primes it before rebuilding the concrete cover. The protected steel stops the corrosion cycle that caused the original spall.

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Stone and masonry restoration

CM Solutions US rebuilds and restores stone and decorative masonry to match the original profile. The feature regains its shape and a weather-sealed surface without replacing the stone.

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Warehouse and loading-bay floors

CM Solutions US rebuilds worn loading bays and resurfaces high-traffic floors with a hard-wearing topping. The bay reopens to forklift and pallet traffic within the shift.

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Internal and external linings for tanks, vessels, and secondary containment exposed to chemical attack and immersion.

Bund wall rebuild and lining

CM Solutions US rebuilds the spalled face, caps it with a barrier coating, and adds chemical-resistant overlay where needed. No replacement demolition.

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Chemical storage tank linings

CM Solutions US applies a cold-cure lining as one continuous film over the prepared interior. The tank returns to service with no welds to recoat and no heat soak.

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Digester lining and repair

CM Solutions US applies a ceramic-filled high-temperature immersion lining and chemical-resistant overlay where acids drive the failure. No liner-replacement weld cycle.

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Evaporator, de-aerator and autoclave lining

CM Solutions US applies a high-temperature immersion-grade lining matched to the service temperature. The vessel recoats cold during the outage.

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Food and beverage hygienic linings

CM Solutions US lines food-zone surfaces with an NSF-certified hygienic system. The plant gets a cleanable lining rated for incidental food contact.

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Potable-water tank lining

CM Solutions US applies an NSF-approved epoxy rated for direct potable-water contact. The tank returns to service inside the utility's planned outage.

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Process vessel and drum linings

CM Solutions US lines the vessel interior with a cold-cure system chosen for the service. The asset returns inside the existing shutdown.

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Process wall chemical-resistant lining

CM Solutions US coats the wall with a chemical-resistant immersion-grade system. It cures cold without taking the area out of service.

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Scrubber and absorber tower lining

CM Solutions US lines the tower interior with a chemical-resistant cold-cure system. The unit recoats during the scheduled outage without hot work.

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Secondary and chemical containment lining

CM Solutions US lines containment zones with a chemical-resistant system matched to the worst-case spill. The facility holds the volume its SPCC plan requires.

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Separator vessel lining

CM Solutions US lines the separator interior with a cold-cure corrosion-resistant system. The vessel returns to service inside the existing turnaround.

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Tank base sealing and water-ingress prevention

CM Solutions US seals the steel-to-concrete chime with a flexible cold-applied coating and reinforces the inside rim. Applied during routine inspection windows.

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24-hour on-call service

Have equipment that needs to stay in service?

Tell us what is failing. We respond quickly, and we offer 24-hour on-call service.

Call (540) 984-8172